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The Difference Between Bonded and Non-Bonded Septa in Chromatography

Date: 2024-03-21
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In chromatography, septa play a crucial role in maintaining the integrity of the sample and the seal of the vial during injection and analysis. Two common types of septa used in chromatography are bonded and non-bonded septa. While both serve the same basic purpose, they differ significantly in their composition, properties, and performance. In this comprehensive guide, we delve into the key differences between bonded and non-bonded septa, exploring their advantages, limitations, and applications in chromatographic analysis.

 

1. Understanding Septa in Chromatography:

1.1 Role of Septa:

Septa are thin, flexible discs placed within the cap of an autosampler vial, forming a barrier between the sample and the outside environment. They seal the vial to prevent sample evaporation, contamination, and loss during injection and storage, while allowing the syringe needle to penetrate for sample aspiration.

 

1.2 Importance of Choosing the Right Septa:

Selecting the appropriate septum is critical for ensuring optimal chromatographic performance, sample integrity, and data accuracy. Factors such as chemical compatibility, temperature stability, inertness, and sealing properties must be considered when choosing between bonded and non-bonded septa.

 

2. Bonded Septa:

2.1 Composition and Structure:

Bonded septa are constructed by bonding a layer of silicone or other elastomeric material to a rigid support, such as polytetrafluoroethylene (PTFE) or polypropylene. This bonding process creates a robust seal that prevents the septum from falling out or dislodging during repeated injections.

 

2.2 Advantages:

 

Enhanced Durability: Bonded septa are more durable and resistant to wear and tear compared to non-bonded septa, making them suitable for high-throughput applications.
Improved Seal Integrity: The bonding process ensures a secure seal between the septum and the vial, minimizing the risk of sample evaporation, contamination, and loss.
Reduced Extractables: Bonded septa exhibit lower levels of extractables, resulting in cleaner chromatograms and improved analytical sensitivity, especially for trace-level analyses.

 

2.3 Limitations:

Higher Cost: Bonded septa tend to be more expensive than non-bonded septa due to the additional manufacturing processes involved in bonding the elastomeric layer to the support material.
Limited Compatibility: Some bonded septa may have limited compatibility with certain solvents or sample matrices, requiring compatibility testing before use in specific applications.

 

3. Non-Bonded Septa:

3.1 Composition and Structure:

Non-bonded septa consist of a single piece of silicone or other elastomeric material without any bonding to a support material. They are typically made from high-quality, low-extractable polymers to minimize sample contamination and interference.

 

3.2 Advantages:

Cost-Effective: Non-bonded septa are generally more cost-effective than bonded septa, making them a preferred choice for routine analyses and budget-conscious laboratories.
Wide Compatibility: Non-bonded septa are compatible with a wide range of solvents and sample matrices, making them versatile for various chromatographic applications.
Easy to Install: Non-bonded septa are easy to install and remove from the vial cap, simplifying the sample preparation process and reducing the risk of contamination.

 

3.3 Limitations:

Potential Dislodgment: Non-bonded septa may become dislodged or displaced during repeated injections, leading to sample leakage, contamination, or loss.
Reduced Durability: Non-bonded septa may exhibit lower durability and resilience compared to bonded septa, particularly in high-throughput applications with frequent injections.

 

4. Applications and Considerations:

4.1 Bonded Septa Applications:

High-throughput analyses requiring repeated injections
Sensitive analyses requiring minimal sample contamination and interference
Applications with stringent quality control requirements, such as pharmaceutical or environmental analysis

 

4.2 Non-Bonded Septa Applications:

Routine analyses with moderate sample throughput
General-purpose chromatographic applications with diverse sample matrices
Cost-sensitive laboratories or research facilities with budget constraints

 

5. Conclusion:

In conclusion, the choice between bonded and non-bonded septa depends on the specific requirements of the chromatographic application, including sample throughput, sensitivity, compatibility, and budget considerations. While bonded septa offer enhanced durability, seal integrity, and cleanliness, they come at a higher cost. Non-bonded septa, on the other hand, provide cost-effective solutions with wide compatibility and ease of use. By understanding the differences between bonded and non-bonded septa and evaluating their advantages and limitations, chromatographers can make informed decisions to optimize their chromatographic workflows and achieve reliable and reproducible analytical results.

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